Zodrow Blanket Chest

I like to start a project by talking with the client. Having them describe what they are looking for, what size, what styles they like, and what types of wood, and if possible getting a look at the setting the new piece is meant for. During the discussion I draw rough scetches to start, later drawing these out into much more detailed cut diagrams. In the case presented here, I was the client, which needless to say made certain things easier. I wanted a blanket chest, I like oak, I wanted a mission inspired piece but wanted it carved with some relief details to make things a little more interesting.

While looking for ispiration I stumbled across an image of an old chest from the 10th century in England. I loved the foliage carved in it, and used it as the inspiration for the design on the lid. I drew it up and sent it to my clients, who in turn loved the idea.

Next come the plans. Using the demensions I've gotten from the clients I draw out a detailed cut diagram that indicates all the pieces I will need as well as how they will all go together. From this I can then figure how much wood will be needed, and off to the lumber yard I go. Pick the lumber can be quite fun, as I look for pieces with good charector.

Back in the shop I do all the cutting, shaping, and rough sanding. In the case of this blanket chest I also had to carve the top and legs at this point. I prefer to use hand tools when possible, and so it took some time to carve all the details on this piece. After all the pieces are cut and shaped, I do a dry fit to verify everything will assemble properly. Finally there is the glue up, and the piece finally starts to look as it should. After sanding, I like to apply a two part finish. The first 3 coats are a natural shellac which brings out a wonderful glow in the piece. This is followed by 3 coats of polyeurthane, which provides a good protective seal.

There you have it, a finished blanket chest, and a happy customer!